Tools & calculators

Put numbers to your plant

Estimate what a higher-performance membrane is worth to your stack or plant. Every assumption is visible and editable, and every result is a starting point for a conversation with our engineers.

≈27.5%less active area at a 38% current gain
4calculators for electrolyser makers and operators
100%of assumptions visible and editable
Hydrogen · Stack savings

What more current per cell is worth

At equal voltage, a separator that carries more current lets the same stack produce more hydrogen, or a smaller stack produce the same. See the effect on capex and the capital cost of hydrogen.

Your plant

Nerva H2Sep 500 delivered up to 38% more current at the same voltage (26% at 80 °C). Slide down to test sensitivity.

Indicative result
27.5%less active area for the same hydrogen
₹66.1 Crstack capex saved, of ₹240 Cr
₹8.54/kglower capital cost of hydrogen, of ₹77.5/kg
9,091 t/yrhydrogen produced
Validate on your bench

Illustrative. Based on laboratory data; plant results depend on operating conditions. At equal voltage (same efficiency), required active area scales as 1 / (1 + gain).

Hydrogen · Separator selector

Which Greenprastha product fits your electrolyser?

Tell us your electrolyser type and operating window. We'll show the recommended product and why, and flag anything to confirm on your bench.

Your electrolyser

Recommendation
Strong fit

Nerva H2Sep 500

Nerva H2Sep 500 is a fit for your stack

  • Your 80 °C operation sits inside the Nerva H2Sep 500's window (up to 100 °C).
  • Designed for hot concentrated KOH; 30 wt% is within the typical alkaline range.
  • At higher current densities, lower ionic resistance matters most. Nerva H2Sep 500 delivered up to 38% more current at the same voltage.
  • A 500 µm-class drop-in: no re-tooling of frames or gaskets expected.
Hydrogen · Energy value

What lower cell voltage is worth

Every 50 mV lower cell voltage at operating current is roughly 2.5% less power. See what that means for your plant over the life of a separator.

Your plant

Lower ionic resistance reduces cell voltage at your operating current. Measure the real reduction on your bench; slide to test sensitivity.

Indicative result
2.6%less power for the same hydrogen
₹6.3 lakhsaved per MW per year
₹6.3 Crsaved per year across 100 MW
₹50.5 Crover a 8-year separator life
Quantify it on your bench

Illustrative. At the same current, power scales with cell voltage. Actual savings depend on your stack, operating point and tariff.

Hydrogen · Separator demand

How much separator does your capacity need?

For stack makers planning supply: translate annual alkaline stack capacity into square metres of separator.

Your capacity

Default range ~130–200 m² of separator per MW is a Greenprastha estimate at 0.3–0.5 A/cm².

Indicative annual need
39,000–60,000 m²separator per year
49,500 m²mid-point estimate
Plan supply with us

Estimate only; actual area depends on cell design, current density and spares strategy.

Next step

Turn an estimate into a qualification plan

Share your numbers with our application engineers and we'll propose a test protocol for your stack.